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Note

We highly recommend that you use ReasonState in almost every scenario, but we’ll cover it here last in order to better break down the differences, as it initially may seem confusing.

State

When you select State, the system will provide you with the data records for your actual machine States.

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  • When you want to see the number of occurrences when a machine was in certain states

  • When you want to find how long a machine was in a Slow Running state

  • When you want to figure out the cumulative duration a machine had Micro Stoppages throughout the day

Reason

When you select Reason, the system will provide you with data related directly to operator-entered (or automatic) downtime Reasons.

This means you’ll only get data for entered Reasons, and you won’t see anything that says “Idle” or “Running” etc. (unless your company configured them to be their own ‘Reasons’).

Examples of when to use Reason

  • When you want to see the number of times “Machine door open” reason occurred over a shift, time period, etc.

  • When you want to sort all your downtime Reasons by the total duration, to easily figure out your top 5 problem reasons

  • etc.

In other words, use “Reason” when you’re trying to analyze specific reasons

ReasonState

This is the most commonly used metric, and one Shoplogix recommends for most of our existing customers, as it behaves very similar to our previous reporting platform.

When you select ReasonState, the system will give you back all records where your team entered a Reason--and if a reason wasn’t entered, the system will provide the underlying State instead.

Example of how this works:

  • Let’s say you configured a reason called “Machine Door Open”, and it correlates with the “Idle” state

  • Your machine goes Idle 10 times in a shift. Your operator enters “Machine Door Open” for 7 of these Idle states, but doesn’t enter any reason for the remaining 3

  • ReasonState will provide you with:

    • Machine Door Open: 7 occurrences

    • Idle: 3 occurrences